Tamil wings: Knitted fabric is a type of textile made by interlooping yarns to create a flexible, stretchable material. Unlike woven fabrics, which have a crisscross pattern of warp and weft, knitted fabrics consist of rows of loops (called stitches) that are interconnected, giving them their characteristic elasticity and softness

Purpose: Produce knitted fabric from yarns.
Process:
- Use circular or flat knitting machines to create fabric.
- Common types: single jersey, rib, interlock, or jacquard knits.
Quality Checks: Inspect for uniform loops, tension, and defects.

Purpose: Detect and address defects in the fabric before cutting.
Process:
- Use inspection machines or manual checking.
- Identify issues like holes, stains, or uneven knitting.

Purpose: Prepare the fabric for dyeing or finishing.
Process:
- Scouring: Remove natural oils, waxes, and dirt.
- Bleaching: Whiten the fabric for brighter colors or patterns.

Dyeing:
- Add color to the fabric using dyeing machines.
- Match shades precisely as per design requirements.
Printing (if applicable):
- Add patterns or designs using techniques like screen printing, digital printing, or heat transfer.

Purpose: Enhance fabric properties and appearance.
Process:
- Apply softeners for a better feel.
- Compacting: Reduce shrinkage and stabilize fabric.
- Brushing: Create a fleece effect for winter garments.
- Heat setting: Lock the fabric structure for synthetic blends.

Purpose: Allow the fabric to recover from tension during production.
Process:
- Lay the fabric flat or roll it loosely for 24-48 hours.
- This step prevents distortion during cutting.

Purpose: Shape garment components based on patterns.
Process:
- Lay the fabric in layers (fabric spreading).
- Use manual or automated cutting machines to cut shapes.
- Consider fabric stretch and grain direction.

Purpose: Assemble the garment pieces.
Process:
- Use specialized sewing machines (overlock, flatlock, or chain stitch) for seams.
- For fully-fashioned garments, link edges directly without cutting.

Purpose: Stabilize the garment and remove any residual chemicals.
Process:
- Wash with mild detergents.
- Control drying to avoid over-shrinkage, especially for wool or delicate knits.

Purpose: Finalize the garment for sale.
Process:
- Ironing or steaming for shape and smoothness.
- Add embellishments like embroidery, buttons, or zippers.
- Attach size and care labels.

Purpose: Ensure the garment meets quality standards.
Process:
- Inspect seams, fit, and overall finish.
- Test for durability, shrinkage, and colorfastness.

Purpose: Prepare garments for distribution.
Process:
- Fold or hang garments as per requirements.
- Pack in poly bags or cartons with proper labeling.

This systematic approach ensures that knitted fabric garments are produced efficiently, maintaining quality and meeting customer expectations.

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Tamil wings